Sulphate-activated growth of bamboo-like carbon nanotubes over copper catalysts.

A sulphate-activated mechanism is proposed to describe the growth of bamboo-like carbon nanotubes (CNTs) over copper catalysts using chemical vapour deposition with helium-diluted ethylene. Sulphate-assisted copper catalysts afford a high-yield growth of bamboo-like CNTs at a mild temperature, 800 °C; however, non-sulphate-assisted copper catalysts, e.g., copper acetate and copper nitrate prepared catalysts, were inert to CNT growth and only gave amorphous carbons (a-C) surrounding copper nanoparticles under the same conditions. Nevertheless, the addition of sulphate ions in the preparation step for the two inert catalysts can activate their abilities for CNT growth with remarkable yields. Furthermore, Raman spectra analysis demonstrates a linear dependence between the concentration of sulphate ions in copper catalysts and the ratio of CNT-a-C in the as-grown carbon soot. The sulphate-activated effect on CNT growth over copper catalysts could be related to a three-way interaction of sulphate ions, copper nanoparticles and support. In situ TEM images of an as-grown CNT irradiated by electron beams without the inlet of carbon sources reveal a new pathway of carbon diffusion through the bulk of copper nanoparticles and an enlarged inner-wall thickness of the on-site CNT. This carbon diffusion model over copper catalysts can provide new insights into the CNT growth mechanism over non-magnetic metal catalysts.

Self-assembly formation of multi-walled carbon nanotubes on gold surfaces.

We report on the observation of self-assembled carbon nanostructures on a standard transmission electron microscopy (TEM) Au substrate formed via thermal chemical vapor deposition. Multi-walled carbon nanotubes (MWNTs) and other carbon nanostructures (CNs), such as carbon nanofibers and carbon nanoparticles (NPs), could be fabricated through structural transformation of metastable carbon layers on the Au surface during 800-850 °C with the thermal decomposition of ethylene. At these temperatures, we found that Au NPs will form immediately through the structural transformation of the Au grid surface in helium atmosphere. The Au NPs work as active centers to trigger the decomposition of ethylene into carbon atoms, which form metastable carbon layers or amorphous carbon nanobugs, and then form CNs via self-assembling. The growth of CNs was characterized by field-emission scanning electron microscopy (SEM), high-resolution TEM and RAMAN spectroscopy. The transformation of amorphous carbon nanobugs by electron beam irradiation is also recorded by in situ monitoring of TEM.